Experience:Minimum 12+ Years in the relevant field
Qualification: B.E / B.Tech Mechanical
Preferred industries : Fertilizers / Petrochemical / Chemical / Oil & Gas / Refineries
About the Role
The candidate should have prior experience in leading a Mechanical maintenance department, managing Assistant Managers and a team of staff employees. Hands-on experience in the Chemicals, Power, or Fertilizer industry is essential.
Responsibilities
- Should have strong knowledge in Rotary and static equipment maintenance.
- Should possess strong knowledge in troubleshooting turbines, compressors, Turbo generators, Accessories, Start up, Shutdown procedures, Overhauling methods, Rotary equipment inspection methods, alignment techniques, Bearing inspection and rectification methods, Knowledge on Governors, Trip protection of the equipment.
- Daily maintenance activity, standardizing the procedures as per international standards for improving equipment availability, diagnose and rectification of equipment.
- Making plan for PM and shutdown maintenance.
- Setting and achieving overall objective and targets for the department towards:
- Maintenance cost saving
- Continuous improvement in maintenance methods and procedures
- Reducing MTTR and improving MTBF using tools like Reliability centered maintenance.
- Conduct the RCA study and give the proper inputs and observation for improvements and rectification.
- Implementing the Routine maintenance, Preventive maintenance schedules for improving the overall reliability and safety of plant, personnel and production processes.
- Adopting the best Engineering practices, systems and procedures in the maintenance and Upkeep of the plant.
- Reviewing & analyzing the breakdowns for critical equipment's to investigate the cause & ensure action to overcome repeated failure.
- Responsible for making a complete maintenance schedule for planned preventive maintenance and the Capital Overhaul of the Units.
- Value analysis for maintenance cost.
- Should have experience in Budget preparation for maintenance.
- Optimizing the maintenance cost by adopting good work practices.
- Should possess knowledge in SAP.
- Should have the capability to review the spares requirement for effective maintenance.
- Recommending spares & consumables based on requirements & stock basis.
- Preparation of Scope Of Work (SOW) and Standard Maintenance Procedure (SMP) as per OEM recommendations.
- Reviewing and approval of engineering drawings.
- Coordinating with technical and planning departments for effective plant operation and maintenance.
- Conducting troubleshooting and diagnosing different breakdowns and advising for corrective actions as a member in RCA team.
