Machine Design & Industrial Automation

• Job Title: Senior Lead: Machine Design & Industrial Automation
• Reporting to: Senior Manager
• Work Mode: Hybrid
• Work Location: KK Factory, Dabaspete, Bangalore.

Job overview/Purpose of the Position:

This role will establish and strengthen internal capability for end-to-end design and development of Industrial Automation systems and Special Purpose Machines (SPMs) to support global manufacturing operations. The role will lead automation system engineering from concept through commissioning, ensuring cost-effective, reliable, and globally compliant solutions.

This role will be part of our Global Automation Industrial Automation team, working closely with engineering and production teams across our manufacturing sites globally to drive real shopfloor Automation improvements.

Area of responsibilities:

Machine Design Engineering & System Ownership:

• Lead end-to-end mechanical design of automation equipment including concept development, feasibility studies, detailed engineering, prototyping, and commissioning. Develop robust machine designs using GD&T (ISO 1101/ASME Y14.5)), tolerance stack-up analysis, kinematics, linkage design, and structural calculations. Apply sound machine design principles covering power transmission, bearings selection, actuators, motion control mechanisms, and reliability considerations.

• Oversee projects from initial site survey and requirement gathering through design to drawings to fabrication, internal assembly, and final factory commissioning.

Technical Procurement & Vendor Management:

• Evaluate and audit external fabrication vendors. Manage technical queries (TQs), review quotes, and ensure manufactured components meet stringent engineering specifications.

Standardization & Strategy:

• Develop and manage global Bills of Materials (BOMs). Drive component standardisation and supplier selection strategies to ensure scalability.

Safety & Compliance:

• Ensure all equipment meets global safety standards (CE, ISO 13849, EU Machinery Directive). Perform & Lead DFMEA/PFMEA sessions to mitigate operational risks.

Competencies (e.g. technical skills):

• Mechanical Design Mastery: Expert proficiency in SolidWorks, Creo, or CATIA for 3D modeling, motion simulation, and detailed engineering documentation.
• Advanced Kinematics: Deep understanding of linkages, cam profiles, indexing tables, and high-speed conveyor system design.
• Engineering Analytics: Proficient in calculating torque requirements, inertia matching for servos, and structural deflection using FEA (Finite Element Analysis).
• Mechatronics Integration: Expertise in pneumatic system design (ISO-standard circuits, manifolds) and the ability to collaborate with PLC programmers on sensor logic and I/O mapping.
• Design for Manufacturing (DFM): Advanced knowledge of fabrication processes (CNC, Laser/Waterjet, Sheet Metal) to optimize design for cost and lead time.
• Hands-on experience in designing ISO-standard pneumatic systems, including FRL units, valve manifolds, actuators, and motion control mechanisms.
• Ensure automation equipment complies with global machinery safety standards and regulatory requirements including:

1. EU Machinery Directive (2006/42/EC).
2. CE Marking Requirements.
3. ISO 12100 Machinery Safety & Risk Assessment.
4. ISO 13849 Functional Safety of Control Systems.
5. ISO 10218 Industrial Robot Safety.
6. EN 60204-1 Electrical Safety of Machinery.

Additional information:

Cross-Functional Collaboration: Strong ability to work with Production, Quality, and MES teams to ensure Industrial Automation projects integrate seamlessly with existing factory ecosystems. This role serves as a foundational lead position with the intent to build internal Automation solutions.

Work Location & Working Conditions: KK Factory, Dabaspete. A Hybrid work model with a requirement for occasional travel to global manufacturing sites for equipment commissioning and vendor audits.

Educational Qualification Required:

• B.E./B.Tech or M.Tech in Mechanical Engineering, Mechatronics, or Production Engineering.

Relevant Experience Required:

• 8 to 13 Years in Automation Machine Design.

Certifications & Licenses:

• Machine Design, GD&T, Finite Element Analysis (FEA), Project Management, Technical Sourcing, DFMEA.

Preferred Certifications:

• Professional CAD Certification (e.g., CSWP).
• Certified Machine Safety Expert (CMSE) or equivalent.
• Project Management Professional (PMP) is a plus.
• Languages: Fluency in English is required for global stakeholder collaboration.

Breadth of the Role: Global.

Customer / Supplier Interaction: Yes - Discussing Requirements.

About KK Group :

Building on more than 40 years of experience, KK Group is a leading systems supplier to the renewable energy industry. Our capabilities span developing state-of-the-art technologies, high-quality lean manufacturing, and flexible aftermarket services. KK Group is owned by A.P. Moller Holding, the parent company of the A.P. Moller Group, established in 1904 by Arnold Peter Moller. We are a global and diverse team of over 3,700 people, working towards delivering products and services that enable a future powered by renewable energy.

At KK Group, our culture and DNA are built on a foundation of can-do attitude and innovation. We actively foster an inclusive work environment that embraces diversity, rejects any form of discrimination, and provides equal opportunities for all people. Our commitment lies in cultivating a strong culture centred around health, safety, wellbeing, and effective teamwork.

Why Us

No matter your role, you will find yourself immersed in our strategy. At KK, all employees are encouraged to contribute their ideas we want everyone to feel involved and heard. Our flat hierarchies allow us to make swift decisions and exchange ideas in an open, honest atmosphere where we help each other succeed. What is more, you will be collaborating across several functions and you will experience a distinct team spirit as you work with international colleagues from all over the world.