Lead Method Engineer

We have an urgent opening for:Method Engineer/LeadMethod Engineer

Industry:Private AerospaceVikram Series Launch Vehicles

Location -Hyderabad

Experience - 12 yearsto 20 years

Work Model:Monday to Friday ( Onsite )

Mandate skills: CATIA,Compositemanufacturing, Aerospace

InterviewProcess:2 Virtual Rounds (Hiring Manager + CEO) Purpose of Role:

ACompositesMethods Engineerspecializes in the design, development, and manufacturing processes ofcompositematerials. They ensure thatcompositematerials (like carbon fiber, fiberglass, and resins) are effectively integrated into product designs and manufactured efficiently. Here's a detailed breakdown of the roles and responsibilities of aCompositesMethods Engineer.

Roles and Responsibilities:

1. Design and Development

Developmethodsfor the design and manufacturing ofcompositematerials for components and structures.

Work with design teams to ensurecompositematerials meet the necessary structural, thermal, and durability requirements.

Evaluate and analyze product designs for manufacturability and suggest design changes to optimize the use ofcompositematerials.

Generate CAD models, technical drawings, and tooling designs forcompositecomponents.

Provide recommendations to improve product designs, focusing on manufacturability and material performance.

2. Material Selection and Testing

Research and select appropriatecompositematerials (carbon fiber, Kevlar, glass fiber, resins) for different applications.

Perform material testing, including tensile, compression, and fatigue testing, to verify that selected materials meet the required standards and specifications.

Develop testmethodsfor evaluating the performance ofcompositestructures under various conditions.

Analyze and interpret test data to refine material choices andprocessparameters.

3. ManufacturingProcessDevelopment and Optimization

Develop and improvecompositemanufacturing processes (e.g., layup, curing, resin infusion, and autoclaving).

Optimize productionmethodsto ensure efficiency, cost-effectiveness, and high quality.

Create work instructions and technical documentation to guide manufacturing teams in the production ofcompositematerials.

Work closely with production teams to troubleshoot and resolve issues related tocompositemanufacturing.

4. Tooling and Equipment Management

Design and develop tooling, jigs, and fixtures required for the manufacture ofcompositecomponents.

Coordinate the procurement and maintenance of specialized equipment forcompositemanufacturing (e.g., autoclaves, vacuum systems, CNC machines).

Evaluate tooling designs and make recommendations for improvement based on production feedback.

5. Quality Control and Assurance

Develop and implement quality control processes to ensure thatcompositematerials and components meet industry standards (e.g., AS9100 for aerospace).

Inspect and validatecompositeparts and structures during and after manufacturing.

Collaborate with quality assurance teams to create inspection protocols and ensure compliance with safety and performance standards.

Conduct failure analysis on defective parts and implement corrective actions to prevent recurrence.

6. Project Management and Collaboration

Manage projects related tocompositematerial development, from concept to final production.

Work closely with cross-functional teams, including designers,engineers, and production staff, to meet project goals and timelines.

Provide technical support to manufacturing teams during the productionprocess.

Prepare technical reports and presentations to communicate project progress and outcomes to stakeholders.

7. Research and Innovation

Stay updated on emerging trends and technologies incompositematerials and manufacturingmethods.

Conduct research on new materials, fabrication techniques, and potential applications forcompositesin the industry.

Experiment with advancedcompositesand nanomaterials to improve product performance and reduce weight.

Explore automation and digital technologies, such as additive manufacturing and robotics, incompositemanufacturing.

8. Compliance and Safety

Ensure allcompositematerials and processes comply with industry regulations and safety standards.

Develop and implement health and safety procedures related to the handling and processing ofcompositematerials.

Ensure that the manufacturing processes adhere to environmental regulations and sustainability initiatives.

Skills:

In-depth knowledge ofcompositematerials and processes (e.g., resin infusion, vacuum bagging, prepreg, and autoclaving).

Proficiency in CAD software (such as CATIA, SolidWorks) and simulation tools (FEA).

Strong understanding of manufacturing techniques, tools, and equipment forcomposites.

Excellent problem-solving skills, with the ability to troubleshoot production issues.

Knowledge of industry standards (AS9100, ISO9001) and compliance regulations.

Strong project management skills and the ability to work collaboratively in a team.

Qualification:

Bachelor's degree in mechanicalengineering, AerospaceEngineering, Materials Science, ManufacturingEngineering, or a related field.

Master's degree or Ph.D. in a related field (optional, but beneficial for advanced roles and R&D positions).