Group Company
ACG Capsules Dahanu
Primary Responsibilities
Ensure zero breakdown on account of electrical failures
- Ensure uninterrupted Power supply in HT/LT area by coordinating with State Transmission & Distribution Board
- Conduct condition monitoring of electrical equipment and carry out predictive/preventive maintenance by utilizing equipment/machine downtime
- Analyze parameters from available log books and data and accordingly prioritize actions for mitigation plan
- Conduct root cause analysis for repeated failures and implement CAPA
- Ensure availability of critical spares in ready to use condition to maintain plant up-time
- Adhere to electrical safety guidelines at all times
- Plan and execute capacity expansion and other improvement projects in the facility
- Plan, execute and ensure adherence to project tracker/planner for various improvement projects as per budget and schedule
- Coordinate with consultants/internal SMEs for designing systems wherever required
- Support other user functions in execution of their departmental projects
- Energy Conservation
- Ensure implementation of various energy saving projects to achieve budgeted ECR
- Control Utilities downtime within planned limits.
- Prepare electrical maintenance schedule
- Execute maintenance as per schedule in coordination with user department, and ensure adherence to SOP and electrical safety guidelines
- Ensure availability of critical spares in ready to use condition to maintain plant up-time
- Ensure proper documentation, update records and history cards
- Analyze repeated failures and implement CAPA
- Organization Development through systems
- Power Quality analysis and mitigation of harmonics (monitoring health parameters of equipment/components for their lifecycle analysis)
- Evaluate operational performance of electrical equipment / machineries and propose for energy efficient equipment/machineries, wherever required
- Ensure adherence to c-GMP, regulatory & statutory compliances, TPM and other applicable norms
- Carry out alternate vendor development & risk assessments in order to mitigate risk and adhere to compliance
- Ensure cost control wrt repair and maintenance in order to meet the approved budget
Internal Process
- Submit monthly energy budget tracker to Plant and Central function
- Submit daily & weekly monitoring report for energy consumption (ECR) to Plant and Central function
- Circulate PM compliance report on monthly basis to Plant and Central function
People Development
- Develop associates on multi skilling
- Provide on the job and classroom training to associates
Key Result Areas
- Providing uninterrupted power supply to the manufacturing facility
- ECR Reduction
- Achieve budgeted energy cost
- Reduction in Downtime
- Implementation of RCA, PM & CAPA
- Compliance to statutory & regulatory norms
Key Interfaces
Internal Interfaces
- Lead Electrical maintenance
- Lead utility Maintenance
External Interfaces
Competencies
Persona-Entrepreneur
Persona-Integrator
Persona-Nurturer
Persona-Partner
Has the candidate displayed any of the Values (Caring/Collaborative/Progressive) during the discussions
Knowledge of safety ,cGMP & ISO
Awareness of PLC and Electric control Panel
Knowledge of PLC SCADA, VFD, SERVO Drives
Trouble shooting and electrical maintenance