Junior Quality Engineer

Job Title: Junior Engineer- Quality

Company: BD Industries

Location: Dewas Madhya Pradesh

Employment Type: Full-time in office

About- BD Industries BDI Group (of companies) is an ISO 9001, ISO 14001 and ISO 45001 certified organization manufacturing plastic products in Mumbai since over 35 years. We manufacture over 500 products and cater to 8 different industries including custom rotational moulding. We are vendors to leading automotive companies for fuels tanks, in-cab parts, fenders, roof tops, ad blue tanks etc. BDI also manufactures various kinds of road barriers and other allied products for the safety industry. For material handling products we manufacture the entire range of plastic pallets (with foam/ without foam/with steel reinforcement). Dustbins, Twin bins, Garbage Chutes, Hospital furniture are some of the other products BDI does. Our speciality lies in custom moulding and developing newer concepts and products right from the sketch off a napkin. With 5 plants in western, northern and southern India, BDI is well poised to serve customers PAN India.

Job Summary

The Junior Engineer – QA in the Rotomoulding Industry is responsible for ensuring product quality throughout incoming,

in-process, and final inspection stages. The role focuses on maintaining quality standards, reducing defects, handling

customer complaints, supporting OEM audits, and implementing corrective and preventive actions (CAPA). The engineer

works closely with production, maintenance, and customer teams to ensure consistent product quality and customer

satisfaction.

Key Responsibilities

In-Process & Final Quality Control

Monitor in-process quality checks during roto moulding operations.

Perform dimensional, visual, leak, wall thickness, and fitment inspections.

Ensure product quality compliance as per customer drawings and specifications.

Verify first-off, patrol inspection, and final inspection activities.

Control rejection, rework, and non-conforming products.

Incoming Quality Inspection

Inspect incoming raw materials such as polymer powder, inserts, fittings, caps, and bought-out parts.

Ensure supplier quality compliance as per approved standards.

Coordinate supplier quality improvement actions where required.

Customer Complaint Handling

Attend customer complaints related to leakage, fitment issues, cracks, warpage, dimensional variation, etc.

Perform root cause analysis using Why-Why Analysis, Fishbone, and 8D methodology.

Prepare and submit CAPA / 8D reports to customers within defined timelines.

Coordinate with internal teams for permanent corrective action implementation.

OEM / Customer Audit Compliance

Support customer audits such as JCB, John Deere, Mahindra, CNH, and other OEM audits.

Ensure readiness of audit documents, process controls, and traceability records.

Maintain compliance with customer-specific requirements and standards.

Quality Documentation

Maintain inspection reports, PDI records, rejection reports, calibration records, and audit documents.

Ensure control plans, SOPs, PFMEA, process sheets, and check sheets are updated.

Maintain traceability and quality records as per ISO and OEM requirements.

Continuous Improvement

Analyze rejection trends and drive reduction projects.

Support Kaizen, Poka-Yoke, and process improvement initiatives.

Monitor COPQ, QPPM, and customer PPM performance.

Participate in quality review meetings and management reporting.

Safety & 5S

Ensure quality lab and inspection areas follow 5S standards.

Support safe handling of inspection tools and testing equipment.

Maintain discipline and compliance with plant safety procedures.

Required Skills

Strong knowledge of QA processes in rotomoulding/plastic manufacturing

Understanding of leak testing, dimensional inspection, and visual quality checks

Knowledge of quality tools: 7 QC Tools, CAPA, 8D, Why-Why, Fishbone, SPC

Experience in customer complaint handling and audit preparation

Familiarity with OEM audit systems and customer expectations

Good communication and reporting skills

Working knowledge of MS Excel, PPT, and quality documentation

Preferred Competencies

Experience in fuel tank manufacturing, automotive plastic parts, or blow/roto moulding industry

Exposure to OEM customers like JCB, John Deere, Mahindra, TAFE, CNH

Knowledge of ISO 9001 / IATF documentation systems

Understanding of polymer material behaviour and process-related defects

KPI / Performance Indicators

Customer complaint reduction

CAPA closure effectiveness

Rejection and rework reduction

QPPM / PPM improvement

COPQ reduction

Audit compliance score

Supplier quality performance

On-time 8D report submission