Job Description
About
The intern will support the assembly, integration, and validation of Red Balloon's near-space vehicle systems including balloons, aerostats, and airships. This role involves hands-on participation in mechanical, electrical, and avionics integration.
Description
Key Responsibilities
| Mechanical Integration
• Assist in assembly of balloon envelopes, gondolas, and payload structures
• Support integration of winch systems, tether mechanisms, and ground equipment
• Work on material handling, cutting, sewing, and sealing of envelope fabrics
• Perform fit-checks, tolerance analysis, and design validation
| Electrical & Avionics Integration
• Support wiring harness routing and connector integration
• Assist in mounting sensors, antennas, and electronic enclosures
• Perform continuity checks, insulation tests, and power-up sequences
| Testing & Validation
• Support ground testing, tethered tests, and flight tests
• Document integration procedures, issues, and resolutions
• Maintain configuration management and as-built documentation
Requirements
• Pursuing or completed B.Tech/M.Tech in Aerospace, Mechanical, or related field
• Hands-on experience with mechanical assembly and fabrication
• Basic understanding of electrical systems and wiring
• Familiarity with CAD tools (SolidWorks, CATIA, or similar) preferred
• Ability to read technical drawings and assembly instructions
• Physical ability to work with large structures and equipment
• Detail-oriented with strong documentation skills
DESIRED
