Industrial Automation Engineer - PCS7

Job Title: Industrial Automation Engineer – PCS7

Location: Mumbai (Head Office)

Department: Engineering / Automation

Employment Type: Full-time

Job Summary:

We are seeking an experienced and detail-oriented Industrial Automation Engineer with strong expertise in designing, developing, and implementing automation solutions using Siemens PLC, SCADA, and HMI systems. The ideal candidate will have hands-on experience with TIA Portal, PCS 7, WinCC platforms, and industrial communication protocols, along with a solid understanding of process control and instrumentation.

Key Responsibilities:

PLC, SCADA & HMI Development:

• Design, develop, and program automation systems using Siemens PLCs (S7-300/400, S7-1200/1500, PCS 7) with knowledge of Ladder Logic, Structured Text (ST), FBD, and CFC.
• Develop SCADA and HMI applications using WinCC Classic, WinCC Professional, WinCC Unified, and Basic/Comfort HMI panels.

Industrial Communication & Integration:

• Configure and integrate field devices and systems using Profibus, Profinet, Modbus, EtherNet/IP, and OPC UA.
• Troubleshoot and resolve communication and device integration issues across control networks.

Process Automation & Control:

• Implement and optimize PID control loops, batch processing logic, and instrument calibration.
• Collaborate with process and instrumentation teams to ensure control strategies align with plant operations.

Project Execution & Documentation:

• Lead and participate in FAT (Factory Acceptance Testing) and SAT (Site Acceptance Testing).
• Prepare and review technical documentation, including control philosophy, I/O lists, wiring diagrams, and validation reports.
• Conduct risk assessments, manage on-site commissioning, and provide post-installation support.

Required Skills & Experience:

• PLC Platforms: Siemens S7 (300/400/1200/1500), TIA Portal, PCS 7
• SCADA & HMI: WinCC Classic, Professional, Unified; Basic/Comfort HMI
• Programming Languages: Ladder Logic, Structured Text, Function Block Diagram (FBD), CFC
• Industrial Protocols: Profibus, Profinet, Modbus, OPC UA, EtherNet/IP
• Process Knowledge: PID Control, Batch Logic, Instrumentation
• Tools: TIA Portal, Simatic Manager, WinCC Engineering, Microsoft Office, AutoCAD (preferred)

Soft Skills:

• Strong troubleshooting and analytical skills
• Excellent documentation and reporting ability
• Good interpersonal and communication skills
• Ability to work independently and within project teams
• Strong focus on quality, safety, and compliance

Preferred Qualifications:

• Bachelor's Degree/Diploma in Instrumentation, Electrical, or Electronics Engineering
• 3+ years of experience in Siemens-based industrial automation projects
• Experience across sectors like pharmaceuticals, oil & gas, chemicals, or utilities
• Siemens certification (TIA Portal / PCS 7 / WinCC) is a plus