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nms consultant

General Manager Manufacturing

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Job Description

Key Responsibilities

1. Plant Operations & Production Management

  • Lead overall plant operations including production, maintenance, manufacturing engineering, and assembly lines
  • Ensure production planning & control (PPC) aligned with sales forecasts and customer demand
  • Drive 100% on-time delivery and adherence to production schedules
  • Monitor and improve OEE, productivity, and capacity utilization

2. P&L & Cost Management

  • Own complete P&L responsibility, budgeting, and financial performance of the plant
  • Drive cost optimization initiatives across materials, labor, utilities, and overheads

3. Operational Excellence & Continuous Improvement

  • Implement and sustain Lean Manufacturing, Six Sigma, TPM, Kaizen, and 5S practices
  • Drive initiatives to reduce cycle time, rejection rates, downtime, and waste
  • Lead digital transformation and real-time MIS dashboards for performance tracking

4. Quality & Compliance

  • Ensure adherence to quality systems (ISO, IATF, EMS) and customer specifications
  • Drive zero-defect culture through quality tools like PFMEA, CAPA, SPC
  • Ensure compliance with safety, statutory, and environmental regulations

5. New Product Development & Capex

  • Lead new product introduction (NPI), trials, and process setup
  • Manage Capex planning and execution within timelines and budgets
  • Support engineering teams in process innovation and automation

Key Skills & Competencies

  • Strong expertise in manufacturing operations & plant management
  • Hands-on experience in Lean, Six Sigma, TPM, and Operational Excellence tools
  • Proven track record in P&L management and cost control
  • Deep knowledge of fabrication, machining, assembly, and automation
  • Strong leadership in handling large teams and union environments
  • Expertise in quality systems, audits, and compliance frameworks
  • Experience in digital transformation and data-driven decision-making

Qualifications & Experience

  • B.Tech / BE in Mechanical Engineering (MBA preferred)
  • 20–25+ years of experience in manufacturing/engineering industries
  • Proven experience in Plant Head / GM / Operations Leadership roles

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About Company

Job ID: 147301445