Purpose of the Role - To perform operations and maintenance of all the equipment's and facility and drive smooth and safe operations of the plant in order to ensure that production targets are met, while maintaining safety and quality standards
Key Responsibilities -List of responsibilities attached to the role are documented below. These responsibilities are representative and the role holder is also responsible for any other job assigned by the superior authorities from time to time. This section in not intended to be an exhaustive listing of all activities done by the role holder. It should capture only the key responsibilities of the role
Responsibilities-
Policies, Processes and Procedures -
Conduct day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner during the shift
Keep self abreast with leading practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
Operations & Maintenance -
Identify the LLF (Look, listen and feel) of equipment's and maintain their health to ensure smooth operations; Identify and report issues with equipment's performance
Monitor and control field equipment as per SOPs, SOCs, and Checklist and maintain HSEF related equipment health and file check sheet
Support the shift superintendent to monitor process parameters, and coordinate with the maintenance team to timely resolve the CP related issues
Perform handover / takeover of equipment from maintenance team while adhering to PTW/LOTO procedure and work place safety management system
Collect and deliver samples from the field for laboratory testing and perform gas testing like LEL,O2 level etc. using portable instruments
Record and document all relevant details about the site operations in a consistent format in shift logs; Perform inventory management of log book, formats/spares and consumables.
Ensure proper housekeeping by handling hazardous material, segregation and reduction of wastes and upkeep of fire & safety equipment
Act as a first responder to emergencies at field and also be a member of the Auxiliary Fire Squad
Should know the rotary machines seal system and also can understand importance of level, pressure of the seal pot.
should be able to understand the lubrication system of the compressors and understands the importance of temp, pr, flow etc of the system
should know the LO/LC valves status
should know the field location the various instruments.
Safety & Risk Assessment -
Support in regular risk assessment during hand over, take over and process jobs, and conduct tool box talk prior to job execution to reinforce safe work practices
Execute process related activities in line with safety operating procedures within operating range to mitigate process failures as well as reduce accidents, incidents and injuries
Identify, document and report near miss incidents to identify trends and prevent future occurrence of similar incidents
Ensure adherence to latest safety and management guidelines like, IMS ISO TQM, OMS,PSM QCC, 5S etc.
Ensure adherence to LOTO, N2 gas safety, Line break etc procedures.
Education Requirement :
Necessary: Diploma in Chemical Engineering
Experience Requirement :
Necessary: Up to 3 years of experience as field executive in site operations
Desired:
Unit operations know how
Work Permit Procedures
Plant Hazards and its control measures
Basic Plant Process Knowledge
Plant Emergencies Know how
Problem solving
People management skills
Good communication skills
Team work /self-discipline
Skills & Competencies :
B. Function-specific Competencies (Technical /Functional)
Injuries - Fatality, LWC, RWC, MTC, FAC
Fire - Process and Non-Process
Process Safety Incidents - Tier 1, Tier 2, Tier 3
Near Miss
Unsafe Acts and Unsafe Conditions
OMPro Tasks Completion Compliance
No. of Incidents with Operation / Quality Variance
OD Violations
number of work place related incidents in the plant
