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Factory Automation and Smart Manufacturing Manager

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Job Description

Location: Ahmedabad, Gujarat, India

Work Mode: Onsite

Employment Type: Full-Time

Experience: 12 18 Years

Industry: Semiconductor / ATMP / OSAT / Advanced Manufacturing

Role Overview

We are looking for a Factory Automation and Smart Manufacturing Manager to lead automation strategy, deployment and operational support within a high-volume semiconductor manufacturing facility.

The role will own plant automation, automated material handling, ASRS, AGV/AMR, robotics, equipment connectivity and Industry 4.0 initiatives. The position requires strong engineering leadership and hands-on experience implementing integrated automation solutions in semiconductor, electronics or advanced manufacturing operations.

Key Responsibilities

  • Develop and execute the site-wide factory automation and smart-manufacturing strategy.
  • Lead automation projects from requirement definition and design through commissioning and production acceptance.
  • Manage automatic material-handling systems, ASRS, AGVs, AMRs, robots and cobots.
  • Implement automated solutions for material movement, storage, handling, inspection and traceability.
  • Establish automation requirements, technical specifications, budgets, schedules and acceptance criteria.
  • Coordinate equipment, controls, software, facilities, manufacturing and IT integration.
  • Lead installation, commissioning, validation and production release of automation systems.
  • Integrate automation systems with MES, ERP, warehouse-management and factory-data platforms.
  • Improve factory productivity, equipment utilization, labour efficiency, quality and cycle time.
  • Monitor automation availability, alarms, bottlenecks, downtime and system performance.
  • Develop preventive, predictive and condition-based maintenance strategies for automation assets.
  • Lead root-cause analysis and corrective actions for chronic automation and material-flow issues.
  • Establish safety controls, risk assessments and compliance for robotics and automated equipment.
  • Manage automation suppliers, system integrators, equipment vendors and service partners.
  • Drive machine vision, industrial IoT, edge-data and AI-enabled manufacturing initiatives.
  • Develop common automation standards, architecture, interfaces and Best Known Methods.
  • Build and lead a multidisciplinary team of automation, controls, robotics and systems engineers.
  • Present project performance, operational risks, investment requirements and improvement roadmaps to leadership.

Required Qualifications

  • Bachelor s or Master s degree in Electrical, Electronics, Automation, Instrumentation, Mechatronics, Robotics, Mechanical Engineering or a related discipline.
  • 12 18 years of experience in factory automation, smart manufacturing, industrial controls or automated material handling.
  • At least 5 years of experience leading automation teams or large-scale automation programs.
  • Experience in semiconductor, electronics, automotive, battery, pharmaceutical or other high-volume automated manufacturing.
  • Demonstrated experience deploying AGV/AMR, ASRS, robotics or integrated material-handling solutions.
  • Strong knowledge of PLC, SCADA, HMI, servo, motion-control and industrial communication systems.
  • Experience integrating automation equipment with MES, ERP or warehouse-management systems.
  • Proven ability to improve automation uptime, productivity, throughput and manufacturing efficiency.
  • Experience managing system integrators, equipment suppliers, project budgets and implementation schedules.
  • Ability to support automation escalations in a 24 7 manufacturing environment.

Technical Skills Factory Automation

  • Plant automation strategy
  • Automated manufacturing systems
  • Production-line automation
  • Material-flow automation
  • Equipment integration
  • Automated inspection
  • Robotics and cobots
  • Machine vision
  • Pick-and-place systems
  • Industrial safety systems

Automated Material Handling

  • Automated Material Handling Systems
  • Automated Storage and Retrieval Systems
  • Automated Guided Vehicles
  • Autonomous Mobile Robots
  • Conveyor and transfer systems
  • Robotic material handling
  • Smart warehousing
  • Warehouse Control Systems
  • Fleet-management systems
  • Material tracking and traceability

Controls and Industrial Systems

  • PLC programming and diagnostics
  • SCADA and HMI
  • Servo and motion control
  • Sensors and actuators
  • Industrial robotics
  • Pneumatics and electromechanical systems
  • Safety PLCs and interlocks
  • OPC UA
  • Industrial Ethernet
  • Modbus, EtherNet/IP or Profinet

Smart Manufacturing

  • Industry 4.0
  • Industrial Internet of Things
  • Digital manufacturing
  • Manufacturing data acquisition
  • Edge computing
  • Digital twins
  • Artificial intelligence in manufacturing
  • Predictive maintenance
  • Condition monitoring
  • Advanced manufacturing analytics

Semiconductor Factory Integration

  • Manufacturing Execution Systems
  • SECS/GEM
  • Equipment connectivity
  • Recipe and parameter management
  • Product genealogy
  • Shop-floor traceability
  • Equipment state monitoring
  • Automated dispatching
  • Factory scheduling integration
  • Cleanroom automation

Engineering and Improvement Tools

  • Overall Equipment Effectiveness
  • Mean Time Between Failures
  • Mean Time to Repair
  • Root-cause analysis
  • 8D problem-solving
  • FMEA
  • Fault Tree Analysis
  • Lean Manufacturing
  • Six Sigma
  • Total Productive Maintenance

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About Company

Job ID: 151344999

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