Position Overview:
Location: Chennai (Vallam)
Position Title: EV – Senior Engineer / Assistant Manager - Quality (Motor / Battery/Vehicle Assembly)
Reports to: Lead
Function: EV Manufactuirng
What we need:
Exp: Minimum 3-8 Years of experience in Manufacturing Quality for Motor / Battery/ Vehicle Assembly for Automotive applications.
Qualification: BTech / BE / Mechanical/ EEE/ECE/Production/Automobile engineering
Industry Preference: Tier 1 and OEM with Manufacturing Quality Exposure
Technical Skills Required:
- 4-9 years of hands-on experience in EV / Power Train / Quality Function for OEMs, tier-1 automotive suppliers
- Expertise in Electrical Vehicle Power Train manufacturing / quality function /Design development
- Proficiency in process and product validations
- Expertise in New product establishment process
- Expertise in Power train line Evaluation & End of line Quality process
- Expertise in Power train issues diagnostics and analysis systems
- Expertise in DOE / 8D / QC TOOLS problem solving methodology,
- Candidates should have hands-on experience on Quality Standard documentations PFD / QCPC / FMEA /JES etc.
- Candidates should have strong knowledge on Design and drawing validations, SOP manual and check sheet evaluations
- Experience in Field issues resolution activities
- Expertise in MIS Preparation and manpower management
What you'll do:
- The incumbent will lead in activities Power Train Assembly Product confirmation and process validation activities to achieve Quality conformity, New product validation and Quality system establishment, Achieve Quality metrics through problem solving and analysis of internal and external quality concerns.
- To establish Final Pre Delivery inspection of Motor Assembly
- To establish and standardize Motor inspection activities stages wise Stator , Rotar , Final assembly testing.
- To establish Motor quality confirmation through MCU testing , Stator winding , Resistance and insulation testing , Rotor magnet flux and final validation.
- To establish process confirmation activities Machine Validation , Measurements repeatability and line proving activities
- To establish Critical to Quality Process ,Torque , Poka Yoke , Fixture , calibration , Material handling audits.
- To achieve product quality metrics through inhouse process and part related defect reduction
- To achieve customer satisfaction targets through field issues , Warranty and Dealer pdi defect reduction and issues resolution
- New product and process validation prove out through Initial quality assessment , to achieve new product quality gate scores
- To ensure inspector skill matrix meeting standard through manpower training and skill enhancement
- To achieve quality metrics through problem solving methodology and analysis
- To establish Process validation through PPAP , FMEA , MSA , SPC , Calibration activities
- To prepare Quality control Process Chart for models wise
- To ensure product conformity to achieve Homologation requirement
- To conduct Design change and process change tryouts validation and ensure Management of Change process
- To Coordinate continuous improvement Kaizens and Small Group Activities ( SGA ) projects
- To ensure product requirement for international markets standards , specification and homologation standards
- To conduct BOM audit validations , SAP approvals and quality clearance activities
- To adhere and ensure Rejection and concession management control in product
- To adhere IMS requirement and prove out process for Certification audits
