Mission
- To follow the instructions of the RDS Line Manager.
- Meeting the EHS protocols.
- Ensuring the Production as per Production Planning.
- Warehouse Management
- Zero quality deviations & on time delivery as per required quality.
- Utilisation of equipment and resources.
- Adopting the OPEX culture as and when required.
Responsibilities
EHS:
- Must ensure that all his team workers will use all mandatory (Safety Helmet, Safety Goggle, Safety Shoes & High Visibility Jacket) and relevant work-related PPE's before starting any activity
- Conduct daily Safety Toolbox Meeting at the beginning shift.
- Must ensure implementation & sustenance of all work permits.
- Must actively participate in all Company's Safety program / drives (S7, 5S etc.)
- Must conduct monthly BBS visit & S7 audit
- Must coach all his team members on Safe Behaviours & initiate disciplinary action on any safety rule violation as per company policy.
Energy
- Identify the KPIs and KAIs targets of all the processes for self & subordinates for reduction in energy (electrical, thermal) cost in RDS.
- Avoid idle running or under capacity of the equipment's by coaching team members and by enforcing engineering solutions.
- Exploring use of greener & alternate energy sources to reduce the Carbon footprint as per Imerys 2030 targets (Reduction of 36% from the base of 2018).
- Identifying I cube projects on energy reduction for each process in RDS.
Production
- Prepare Monthly Production Planning Product/Line wise and RM Requirement to PPC.
- Ensure generation of WPI timely of All required material & Tools (Except RM)
- Review & Recheck of ISO / Process/Mould Document Daily
- Do daily meetings with workshop, Lance & PCPF Supervisor
- Preparing daily, weekly & monthly reports & Stock management of FG /RM in RDS
- Meeting the quality & efficiency parameters of product and Process. (no. of customer complaint &rejection %)
- Meeting the customer service index (OTIF) as per the target.
- Co-ordination with marketing for Lance Performance & ISO Audit
- Follow the instructions & extend support to the reporting Manager.
- Update SOP and HIRA regularly and Ensure training.
- Ensure smooth operation in Job worker production (PCPF)
Detailed Job Description
Quality Related –
- Follow QC instruction
- Visual checking of Product
- Coordination with Quality team for smooth online / offline testing of Product
Shop floor activity
- Reporting of Observation related to safety
- Monitoring and control of Mould assembly and mixing activities
- Maintaining FIFO for Raw Mix and Finished Goods
Production
- Updating of Dashboard
- Mixing and Casting of product as per QAP
- Sorting and Inspection Finished Goods
- Filling of Shift reports
General activities
- Shift worker allocation.
- Giving the Training to worker as per SOP
Developmental jobs & OPEX
- Sustenance of 5S and Dashboard Meeting
- KAIZEN initiatives and reporting.
- Quality circle activity for specific projects.
Statutory compliance jobs
- Compliance/ Documentation of IMS and ISO 50001 system
- EHS/ 5S audit compliance
EHS activities and compliance of audit findings
- Monthly audits (Internal & External),
- Ensuring all EHS guidelines and protocols are followed.
Profile/Competencies Education, Background, Level Of Experience
Essential/Mandatory: BSC, MSC / Diploma
Preferred
Minimum 3-5 years Industrial experience in similar field
