Conduct comprehensive work studies and method studies to analyze and improve manufacturing processes, layouts, and workflows in assembly, machining, and component production lines.
Perform time studies (stopwatch, continuous, snap-back) and establish standard times, allowances, and production rates.
Apply MOST (Maynard Operation Sequence Technique) and other Predetermined Motion Time Systems (PMTS) for accurate, consistent work measurement across repetitive and non-repetitive operations.
Evaluate and implement latest industrial engineering tools, including digital time-study software, computer-aided work measurement systems, AI-assisted process analysis, and ergonomic assessment tools.
Develop, maintain, and update standard data, process layouts, Standard Operating Procedures (SOPs), and work instructions in SAP.
Lead productivity improvement projects, line balancing, and cycle-time reduction initiatives to achieve targeted OEE (Overall Equipment Effectiveness) and cost savings.
Collaborate with Production, Process engineering, Quality, and Cost Accounting teams to integrate work standards into costing systems, variance analysis, and budgeting.
Provide training and guidance to shop-floor teams and junior engineers on work-study techniques and MOST application.
Ensure all standards comply with automotive quality systems (IATF 16949/ VDA 6.3) and safety requirements.
Conduct periodic audits of existing standards and recommend process re-engineering where required.
Required Qualifications & Experience
Education: B.E./B.Tech in Mechanical Engineering or Industrial Engineering from a recognized institution.
Professional Qualification: ICWA/CMA – essential for cost-standard integration and financial impact analysis.
Experience: Minimum 10 years of hands-on experience in industrial studies, work measurement, and methods engineering specifically within the Automotive industry (Tier-1/Tier-2 suppliers preferred).
Proven track record of implementing time study, and method study projects that delivered measurable productivity gains and cost reductions.
Key Skills & Competencies
Mastery of Work Study (Method Study + Work Measurement), Time Study, MOST, MTM, and related PMTS tools.
Strong knowledge of lean manufacturing, 5S, Kaizen, and value-stream mapping.
Proficiency in industrial engineering software and latest digital tools for time/motion analysis.
Excellent analytical, observational, and problem-solving skills with attention to detail.
Ability to work in a fast-paced, shop-floor environment and influence cross-functional teams.
Good communication and training skills.
Preferred Attributes
Exposure to automotive-specific processes.
Certification in Six Sigma (Green/Black Belt) or equivalent.
