Job Description
Job Role: Engineer Maintenance CPP Mechanical
Job Role ID
SECTION I: BASIC INFORMATION ABOUT THE JOB ROLE
Job Role Variant: Engineer Maintenance - Mechanical
Manager Job Position: Lead Plant Maintenance
Job Position ID
Value Stream: Asset Operations
Job Family: Manufacturing
Sub-Job Family: Maintenance
Grade/Level
Location:
SECTION II: PURPOSE OF THE ROLE
To support overall reliability and integrity of all mechanical equipment in plant, and oversee & perform all predictive and preventive mechanical maintenance activities in order to ensure availability of equipment while adhering to RIL policies, safety guidelines, and allocated budgets.
SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE
Responsibilities
Policies, Processes and Procedures
- Perform maintenance and repair of Fr-9 Gas turbines, Condensing & Back pressure Steam turbines, HRSGs and other BOP mechanical equipment.
Conduct preventive and predictive maintenance activities.
Troubleshoot mechanical issues and provide quick resolutions to minimize downtime.
Collaborate with the operations team to improve equipment performance and efficiency.
Ensure compliance with safety and environmental standards during maintenance activities.
Maintain detailed records of maintenance activities and prepare reports as required.
Participate in root cause analysis for equipment failures and implement corrective actions.
Spares Management -
Plan, identify, and ensure availability of critical, insurance, and consumable spares for Gas Turbines (Frame-9E), Steam Turbines, HRSG, and Balance of Plant (BOP) equipment to support reliable plant operations.
Review equipment criticality and maintenance plans to define minimum and maximum inventory levels, reorder points, and stocking strategies in coordination with Reliability and Planning teams.
Initiate Purchase Requisitions (PR) in SAP and follow up with Procurement to ensure timely availability of required spares and avoid maintenance or startup delays.
Monitor spare parts consumption trends, analyze usage patterns, and optimize inventory to balance plant reliability and inventory carrying costs.
Ensure proper identification, preservation, storage, and handling of mechanical spares as per OEM recommendations and plant procedures.
Participate in technical evaluation of vendor offers, spare part specifications, and ensure compliance with OEM standards and plant requirements.
Maintain accurate spare parts records, history, and documentation in SAP PM module for traceability and future planning.
Identify and recommend critical and long-lead spares based on equipment reliability analysis, failure history, and commissioning requirements.
Support emergency spare planning and ensure readiness for forced outages, shutdowns, and major overhauls.
Coordinate with Stores, Procurement, and OEM/vendors for spare part inspection, verification, and technical clarification.
Implement spare parts standardization, codification, and inventory optimization initiatives to improve efficiency and reduce downtime risks.
Workplace Safety & Environment
- Follow maintenance related safety, fire and environmental processes and compliance norms and ensure all operations align with the same in order to provide safe working environment to all plant personnel's
- Oversee plant machinery for safety, fire and environmental issues/ hazards pertaining to mechanical maintenance operations, identify root cause and take appropriate steps to mitigate any challenges
- Investigate safety incidents along with safety teams pertaining to mechanical operations, support in drafting action plan and implement the same to ensure non-recurrence
- Assist in emergency operations in case of any safety or fire incidents to ensure quick closure
Key Requirements
Proven experience in mechanical maintenance, preferably in a Gas-based power plant.
Strong understanding of power plant operations and mechanical systems.
Hands-on experience with tools, diagnostic equipment, and maintenance software (SAP)
Excellent problem-solving skills and the ability to work under pressure.
Knowledge of safety regulations and best practices in the power industry.
Education & Experience: 2 to 5 Years of experience with Full Time BE.
SECTION IV: SUCCESS METRICS
- Time to resolution - % reduction in obsolescence of critical equipment - OEE (Overall equipment effectiveness) - Reduction in unplanned shutdown - Shutdown turn around time/ Mean time between failures - Automation index - Adherence to health & safety policies
