- Job location State: Maharashtra City: Turbhe, Navi Mumbai
- Job Role Individual Contributor Team Leader
- Functional Reporting Head Engineering Technology Department
- Job Description
- Maximizing the effectiveness of the Engineering and Technology Department towards achieving organizational objectives by improving machine uptime, reliability, and speed through implementation of Total Productive Maintenance (TPM) principles.
- Skills Required
- Key Responsibilities Accountabilities
- Total Productive Maintenance (TPM)Plan, schedule, execute, and monitor preventive maintenance programs
- Ensure healthy condition of all equipment, machinery, utilities, and assets
- Breakdown analysis and downtime component tracking
- Develop correction time reduction strategies
- Predictive testing, inspection, and condition-based maintenance
- Regular supervision of plant machinery and feedback collection from operators/production in-charges
- Post-maintenance testing and proactive maintenanceMachine lifecycle understanding, trending, FMEACollaboration with innovation teams for design-out maintenance
- Effective Resource, Manpower Facility ManagementShift and workload management of engineers and technicians
- Inventory and cost controlChecklist implementation and quality control initiativesIdentify and escalate training needs of self and team
- Spares Consumables Management Identification and forecasting of spare parts
- Inventory analysis and inspectionIndent tracking and spares approvalReplacement and reconditioning of worn-out sparesVendor liaison and vendor developmentAMC follow-up and coordination with accounts, production, and procurement/logisticsEscalation of critical challenges
- Maintenance Record ManagementTrack, analyze, and improve maintenance KPIsDaily/weekly reporting to management
- Maintain records of PM status, Kaizens, improvements, and issues faced5.
- TQM Safety5S implementationMaintenance safety management
- Handling OEM-related safety and quality queries
- Skills Required
- Strong troubleshooting and analytical skills
- Hands-on experience in preventive, predictive, and breakdown maintenance
- Knowledge of TPM, FMEA, and condition-based maintenance
- Vendor management and spare parts optimization
- Ability to work under production pressure and align maintenance schedules
- Technical/Functional Proficiency Required
- Acute understanding of production processes and equipment lifecycle management
- Ability to map failure modes and analyze recurring failure patterns
- Capability to recondition/indigenize problematic spares and parts
- Strong documentation, reporting, and KPI tracking skills
- Ability to guide technicians and enhance team capability
- Educational Qualifications
- Diploma / B.E. / B.Tech - Electronics Communication Engineering, Electronics Electrical Engineering
- Experience Level (If applicable)
- Approximately 3 to 5 years. Preferably from a manufacturing environment (Plastic Cards industry preferred)
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