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Aditya Birla Group

Department Head - Mechanical II (Location: Sarlanagar Cement Works, Sedam)

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Job Description

Job Description

Position Title-Department Head (Mechanical II-Cement Mill & Packing Plant) - Assistant General Manager/General Manager

Location: Sarlanagar Cement Works, Sedam

Qualification: B.E. / B. Tech. in Mechanical Engineering

Job Purpose: To ensure mechanical reliability, availability, and cost-effective performance of all equipment in Cement Grinding (VRM/Ball Mill/Roller Press), Cement Transport, Bulk Loading, and Packing Plant (rotopackers, truck/rail loading, and bag handling systems). To lead strategy, people, and systems to achieve production targets, quality requirements, dispatch commitments, and safety & compliance, while driving continuous improvement, digitalization, and lifecycle asset management.

Key Result Areas

Supporting Actions

Accountability- Plant availability:

Plan, organize and monitor implementation activities for optimum plant availability

  • Provide strategic oversight to ensure uninterrupted and optimized operations of Cement Mills, Packing Plant, including rotary packers, truck/wagon loading, and loose cement systems.
  • Direct daily packing and dispatch planning aligned with business and logistics targets.
  • Review and improve operational KPIs such as packing rate, accuracy, downtime, and dispatch performance.
  • Strengthen coordination with Quality to uphold packing and product standards.
  • Optimize workforce deployment, shift productivity, and workflow strategies.
  • Ensure adherence to dispatch plans and seamless integration with logistics operations.

Maintenance Management

  • Lead the development and execution of preventive and predictive maintenance strategies for all packing plant and jetty equipment (packers, loaders, conveyors, bucket elevators, bag filters, compressors, weighing systems, etc.).
  • Drive reduction in equipment failures, improve MTBF, and minimize MTTR.
  • Establish robust spare parts planning with timely procurement and inventory control.
  • Ensure accurate documentation of maintenance logs, SAP compliance, and equipment history.
  • Provide technical leadership for resolving complex mechanical, electrical, and instrumentation issues.

Plant Equipment Up gradation & Improvement

  • Identify systemic bottlenecks and deploy process improvement initiatives to enhance throughput, reliability, and quality.
  • Drive improvements in packing productivity, bag weight consistency, and overall equipment effectiveness (OEE).
  • Implement lossreduction measures for spillage, leakages, and material wastage.
  • Champion Lean practices (5S, Kaizen, RCA, TPM) and institutionalize continuous improvement culture.
  • Lead initiatives to optimize power consumption and operational cost efficiency.

SHE (Safety, Health & Environment)along with Sustainability initiatives

  • Ensure full compliance with statutory, corporate EHS guidelines and drive a proactive safety culture.
  • Conduct and review toolbox talks, safety audits, risk assessments, and ensure closure of findings.
  • Monitor and ensure effective performance of dustcontrol systems for emission compliance.
  • Enforce strict PPE usage and safety protocols for employees and contractors.
  • Oversee statutory inspections and maintain all regulatory documentation.

People Management & Development:

  • Lead, mentor, and develop a multidisciplinary team of engineers, technicians, operators, and shift leadership.
  • Drive technical capability building and continuous skill enhancement across operations and maintenance teams.
  • Engage effectively with production, logistics, quality, stores, and contractor partners to ensure endtoend operational alignment.
  • Manage and govern contract workforce performance and compliance.

Dispatch & Customer Interface

  • Ensure precise, timely, and efficient truck/wagon/bulker loading as per dispatch and customer requirements.
  • Strengthen coordination with transporters and dispatch teams to avoid delays and ensure smooth turnaround.
  • Resolve issues related to bag quality, weight discrepancies, or loading inconsistencies.
  • Ensure FIFO principles are consistently followed for product dispatch.

Cost Control:
Plan, Monitor & Control material

  • Prepare and control annual O&M budgets for the packing plant, including spares, manpower, and consumables.
  • Drive costoptimization initiatives across energy use, spares consumption, and maintenance activities.
  • Evaluate and manage vendor/service provider performance to ensure costeffective and quality services.
  • Use digital tools (EOW dashboards, sequencing systems, TAT analytics) for optimizing packer allocation and dispatch workflow.
  • Coordinate with logistics and railway officials for despatch control and cost optimization.

More Info

Job Type:
Employment Type:

Job ID: 149177835

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Skills:

SAPEOW DashboardsBag Handling SystemsCement Grinding VRMDigital ToolsLean PracticesRcaRoller PressKaizenTpmRail LoadingTAT AnalyticsBall MillPredictive MaintenanceRotopackersBulk LoadingMechanical EngineeringPacking PlantCement Transport5S