Controls Engineer
Controls Engineer
dana incorporatedThis job is no longer accepting applications
Job Description
Job Purpose
Engineer – ME Controls is responsible for designing, developing, & implementing advanced automation & control systems for Dana TM4's EV powertrain manufacturing lines. The role involves SCADA architecture, MES integration (IoT 4.0), PLC programming, PCB design & failure analysis, & high-voltage/low-voltage motor assembly line controls. The position ensures robust, scalable, & compliant control solutions for inverter & motor production, driving Industry 4.0 readiness, process optimization, & zero-defect manufacturing.
Job Duties And Responsibilities
Engineer – ME Controls is responsible for designing, developing, & implementing advanced automation & control systems for Dana TM4's EV powertrain manufacturing lines. The role involves SCADA architecture, MES integration (IoT 4.0), PLC programming, PCB design & failure analysis, & high-voltage/low-voltage motor assembly line controls. The position ensures robust, scalable, & compliant control solutions for inverter & motor production, driving Industry 4.0 readiness, process optimization, & zero-defect manufacturing.
Job Duties And Responsibilities
- SCADA Development: Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.
- MES & IoT 4.0: Implement MES solutions integrated with IoT sensors for predictive maintenance & digital twin applications.
- PLC Programming: Develop ladder logic & structured text programs for Siemens, Allen-Bradley, & Beckhoff PLCs; ensure fail-safe operations.
- PCB Design & Testing: Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis for failures.
- High-Voltage Safety: Design interlocks & safety circuits for HV motor assembly lines; ensure compliance with IEC & Dana standards.
- Automation Projects: Lead end-of-line automation projects, including robotic integration & vision systems for quality assurance.
- Data Analytics: Utilize Python/MATLAB for process data analysis & KPI dashboards for OEE improvement.
- Cross-Functional Collaboration: Work with design, quality, & production teams to support EV inverter & motor NPD (New Product Development).
- Diploma/Degree in Electrical/Electronics/E&TC Engineering.
- Hands-on experience in automation & controls engineering for EV manufacturing.
- Proficiency in PLC, SCADA, MES, & IoT integration.
- Knowledge of embedded systems & wiring harness programs.
- Strong analytical, troubleshooting, & documentation skills.
- Advanced SCADA & MES Architecture
- PLC Programming (Siemens TIA Portal, Allen-Bradley RSLogix)
- PCB Design & Failure Mode Analysis
- High-Voltage Motor Assembly Line Controls
- Embedded Systems & Arduino Prototyping
- IPC Wiring Harness Standards
- Data Analytics & Predictive Maintenance
- Industry 4.0 Implementation & Digital Manufacturing
More Info
Key Skills
About Company
Skills:
profinet , Electrical Panel FAT, Hmi, SIL Certified, Plc, profibus, Industrial Ethernet, SCADA
Skills:
profinet , Electrical Panel FAT, Simatic Manager, Hmi, TIA Portal, SCADA, SIL Certified, Plc, Siemens platforms, Industrial Ethernet, profibus
Skills:
control systems design , sil assessment , customer communication , control panel design , quality assurance, gas turbine systems, steam turbine systems, turbomachinery equipment, Instrumentation Engineering, Engineering Drawings, p&id, cross-functional collaboration, process improvement, Supplier Management, factory acceptance testing, project management, technical mentoring, Hazop, Electronics Engineering, power generation systems, field wiring diagrams, Dcs, instrument data sheets, Plc Programming, Electrical Engineering, Risk Assessment
Skills:
SNMP, BACnet IP, Cost Estimation, Cctv, SCADA, OPC-UA, Access Control, DCIM, Modbus, Hmi, FACP, Autocad, Rodent Control, BMS DDC PLC controller ecosystems, EPMS, Power environment monitoring, VESDA, Technical proposal writing, Ms Office Suite
Skills:
LabView, automation, Python, MatLab, control logic design, real-time systems, SCADA, Plc, Hmi