Component Design & Development Engineer

About Us:

We are a deep tech startup focusing on the development of aero engines and turbines for defence and energy applications. We are a dynamic team of aerospace enthusiasts — a passionate group focusing on scientific first principles based analysis and development, followed by rapid hardware iterations. This is a fast-paced work environment that demands quick execution and tangible results in a short period of time.

Location: Vadodara, Gujarat

Department: Engineering / Mechanical Design

Reports To: Head of Engineering / Design Lead Employment

Type: Full-Time (Fully On-Site)

Experience: Minimum 3 years of practical experience in mechanical component design and development

Role Overview:

We are looking for a practical, technically strong Component Design & Development Engineer who can convert engineering requirements into manufacturable, reliable, and validated component designs. A good design must work in real conditions, be possible to manufacture, meet quality requirements, and perform as intended. The selected candidate will own assigned designs from requirements clarification through release, working closely with manufacturing, quality, sourcing, and suppliers. The candidate is expected to think from first principles and to verify calculations, simulations, drawings, and AI-generated suggestions before standing behind them.

Key Responsibilities:

Design & Documentation

• Develop component models, assemblies, production drawings, and technical documentation using a suitable CAD platform

• Apply geometric dimensioning and tolerancing (GD&T), fits, clearances, and tolerance-stack analysis where required

Design for Manufacturing & Material Selection

• Evaluate machining, fabrication, assembly, inspection, cost, and manufacturability before releasing designs

• Select materials and manufacturing processes based on function, operating conditions, quality, availability, and cost

Engineering Analysis & Risk Reduction

• Support or perform thermal, structural, and component-performance analysis using calculations, simulation tools, and test evidence

• Identify potential failure modes through DFMEA, assess risks, and define design actions before problems reach production

Prototype Development & Validation

• Coordinate prototype manufacture, inspections, and testing

• Carry out design verification and implement corrective modifications

Supplier & Cross-Functional Coordination

• Work with manufacturing, quality, sourcing, and suppliers to resolve technical issues

Configuration Control & Ownership

• Maintain drawing revisions, engineering changes, design records, and traceability of approved modifications

• Take responsibility for assigned designs from requirements clarification through release and resolution of development issues

How Success Will Be Evaluated

• Design accuracy and completeness

• Manufacturability, assembly feasibility, and quality of engineering releases

• Prototype and validation effectiveness

• Reduction in avoidable design rework and recurring technical issues

• Timely closure of engineering actions and supplier-related problems

Performance areas are illustrative and will be agreed with the hiring manager.

Qualifications & Experience

Essential:

• Minimum 3 years of relevant, practical experience in mechanical component design and development

• Hands-on proficiency in at least one professional 3D CAD platform; candidates from different CAD environments are welcome

• Working knowledge of engineering drawings, GD&T, tolerances, materials, manufacturing processes, and inspection requirements

• Practical exposure to design reviews, problem-solving, prototype development, or design validation

• Ability to read technical requirements and translate them into workable engineering solutions

• Good communication and coordination skills with production, quality, and suppliers

Educational Qualifications:

• B.E. / B.Tech in Mechanical Engineering or a related discipline, or equivalent demonstrated practical expertise Desirable

• Experience with DFMEA, DFM/DFA, tolerance stack-up, and engineering change management

• Background in aerospace, propulsion, precision engineering, rotating machinery, or other demanding engineering applications

• Familiarity with applicable industry standards and controlled technical documentation

Skills & Competencies:

Technical Skills:

• 3D CAD modelling & 2D drawings

• GD&T & tolerance stack-up

• DFM / DFA

• Material & process selection

• DFMEA & design validation

• Configuration & change control

Professional Attributes:

• First-principles thinking

• Independent technical judgement

• Ownership through to closure

• Quick learning of new tools

• Honest, constructive communication

• Responsible use of AI tools

Work Environment:

• Fully on-site role at Vadodara, Gujarat

• A culture where freedom comes with responsibility: own your role, honour commitments, and keep learning

• Technology and AI are welcome, used as productivity aids alongside independent thinking and verification

• Hands-on work taking components from requirements through prototype, validation, and release

• Close collaboration with manufacturing, quality, sourcing, and suppliers

Green Aero Propulsion is an equal opportunity employer and does not discriminate on the basis of race, color, religion, gender, sexual orientation, national origin, disability, age, or any other status protected by law. We're committed to a workplace where everyone is valued and respected. All hiring decisions are made on merit, qualifications, and business needs.