CAE Intern

As a CAE Intern, you will contribute to the analysis, validation, and optimization of mechanical components and robotic subsystems using simulation-driven engineering. You will work closely with the mechanical design team to ensure structural integrity, durability, and performance of real-world robotic systems deployed in demanding environments.
This role will provide hands-on experience in applying engineering simulation tools to real robotics products, bridging the gap between design and manufacturing.

• Perform structural analysis (static, dynamic, fatigue) on mechanical components using FEA tools

• Conduct stress, strain, deformation, and factor-of-safety analysis for robot chassis, mounts, and assemblies.

• Assist in vibration analysis and modal studies to improve mechanical stability

• Support thermal analysis for electronics enclosures and power systems

• Validate designs against real-world operating conditions (impact, shock, environmental loads)

• Work closely with the design team to optimize parts for weight reduction and manufacturability (DFM/D2M alignment)

• Interpret simulation results and recommend design improvements

• Assist in tolerance stack-up analysis and mechanical fitment validation

• Support failure analysis and root cause investigations

• Document simulation methodology, assumptions, boundary conditions, and validation results clearly

• Strong understanding of mechanics of materials and engineering fundamentals

• Familiarity with FEA tools (ANSYS / SolidWorks Simulation / Abaqus / HyperMesh or similar)

• Basic knowledge of stress analysis, material behavior, and load conditions

• Understanding of manufacturing processes (laser cutting, CNC, sheet metal, welding)

• Ability to interpret engineering drawings and CAD models

• Strong analytical and problem-solving skills

• Ability to work collaboratively with design and manufacturing teams

• Self-motivated with a passion for mechanical design and validation

• Experience performing structural or thermal simulations on real mechanical systems

• Knowledge of fatigue analysis and vibration behavior

• Exposure to robotics or mobility systems

• Understanding of kinematics and dynamic systems

• Familiarity with GD&T and tolerance analysis.

• Hands-on experience working on real-world robotics products deployed in field environments

• Exposure to full product lifecycle (Design Analysis Manufacturing Deployment)

• Learning opportunities in structural validation, optimization, and D2M workflows

• Collaborative environment with a passionate engineering team

• Networking opportunities with robotics and mechanical industry professionals

• Flexible work culture and potential for full-time opportunities