CAD Design - Suspension

Key Responsibilities

• Design and develop shock absorbers, struts, and suspension components for passenger and commercial vehicles
• Perform RFQ analysis, feasibility studies, and prepare concept layouts (2D/3D)
• Create and modify CAD models and drawings, ensuring GD&T compliance and manufacturability
• Conduct engineering calculations (load, gas force, friction, tolerance stack-up, spring stiffness)
• Collaborate with CAE/FEA teams to improve design performance and durability
• Support prototype development, validation (DVP/PVP), and testing activities
• Prepare and manage BOMs, ECR/ECM, and engineering documentation
• Participate in DFMEA, DRBFM, and design reviews to ensure quality and reliability
• Work closely with suppliers and manufacturing teams for feasibility and cost optimization (VAVE)
• Perform benchmarking and teardown analysis for competitive evaluation
• Ensure compliance with customer standards and regulatory requirements (IMDS, etc.)
• Support customer interactions, technical discussions, and project execution

Key Skills

• Strong knowledge of automotive suspension systems (struts, dampers, springs)
• Understanding of damper functioning, valve stack basics, and ride performance
• Proficiency in CAD modelling and drafting (3D & 2D)
• Good understanding of DFMEA, DVP, tolerance stack-up, and GD&T
• Exposure to product lifecycle management and change management (ECR/ECM)
• Knowledge of materials: sheet metal, plastics, rubber, sintered and forged parts
• Basic understanding of NVH, durability, and vehicle dynamics
• Strong problem-solving, analytical, and communication skills
• Ability to work with cross-functional and global teams

Tools & Software Required

• CAD Tools: UG NX, CATIA V5, Creo, SolidWorks
• PLM Tools: Teamcenter, SAP
• Simulation/Analysis (Exposure): Adams Car, FEA tools
• Other Tools: MS Excel (automation/macros preferred), IMDS systems