Key Responsibilities
- Design and develop shock absorbers, struts, and suspension components for passenger and commercial vehicles
- Perform RFQ analysis, feasibility studies, and prepare concept layouts (2D/3D)
- Create and modify CAD models and drawings, ensuring GD&T compliance and manufacturability
- Conduct engineering calculations (load, gas force, friction, tolerance stack-up, spring stiffness)
- Collaborate with CAE/FEA teams to improve design performance and durability
- Support prototype development, validation (DVP/PVP), and testing activities
- Prepare and manage BOMs, ECR/ECM, and engineering documentation
- Participate in DFMEA, DRBFM, and design reviews to ensure quality and reliability
- Work closely with suppliers and manufacturing teams for feasibility and cost optimization (VAVE)
- Perform benchmarking and teardown analysis for competitive evaluation
- Ensure compliance with customer standards and regulatory requirements (IMDS, etc.)
- Support customer interactions, technical discussions, and project execution
Key Skills
- Strong knowledge of automotive suspension systems (struts, dampers, springs)
- Understanding of damper functioning, valve stack basics, and ride performance
- Proficiency in CAD modelling and drafting (3D & 2D)
- Good understanding of DFMEA, DVP, tolerance stack-up, and GD&T
- Exposure to product lifecycle management and change management (ECR/ECM)
- Knowledge of materials: sheet metal, plastics, rubber, sintered and forged parts
- Basic understanding of NVH, durability, and vehicle dynamics
- Strong problem-solving, analytical, and communication skills
- Ability to work with cross-functional and global teams
Tools & Software Required
- CAD Tools: UG NX, CATIA V5, Creo, SolidWorks
- PLM Tools: Teamcenter, SAP
- Simulation/Analysis (Exposure): Adams Car, FEA tools
- Other Tools: MS Excel (automation/macros preferred), IMDS systems
