AH Improvement Cell

Aditya Birla Group

Fresher

Kuppam, India

Posted 6 hours ago

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Job Description

Business	Metals
Unit	Downstream Kuppam Extrusion
Location	Hindalco, Kuppam
Poornata Position Number of the job	New Position	Reports to Poornata Position No:
Poornata Position Title of the job	AH Improvement Cell	Reports to Poornata Position Title:	Unit Head
Function	Unit Common Cell	Reports to Function:	Unit Common Cell
Department	Unit Common Cell	Reports to Department:	Unit Common Cell
Date of Last Updation/Approval

1) Job Purpose

Conduct process audits on quality and technical services. Track pending activities of all HOD and timely tracking of projects. Prepare monthly weekly and daily reports, presentation, and word documents for Unit head.

2)Dimensions:

Business/SBU/Unit Revenue

403 Cr

Business Workforce Number

Unit Workforce Number

MS	LMS	Workmen	Contract	Total
80	261	2	336	679

Function Workforce Number

MS	LMS	Workmen	Contract	Total
8	25	0	10	43

Department Workforce Number

MS	LMS	Workmen	Contract	Total
1	0	0	0	1

Other Quantitative and Important Parameters for the Job: Budgets/Volumes/No. of Products/Geography/Markets/ Customers or any other parameter

Track daily, weekly, monthly reviews for Unit head, prepare presentation slides, word documents on time.

3) Job Context & Major Challenges:
The global aluminum market is valued at USD 87.84 billion in 2021 and is expected to grow 7.5 % (CAGR) from 2022 to 2030. Increase in demand for lightweight and durable extruded products is driving the growth. Top aluminum extruders are investing and creating tough competition. Hindalco Industries Limited have acquired the extrusion business of SAPA located at Kuppam, Andhra Pradesh with effect from 01 Feb 2022 through Business Transfer Agreement This plant is first of its kind, across the globe to have mill finish, anodized, powder coated, fabricated products manufactured under one roof. The profiles developed and manufactured are highly complex in nature, having critical die designs, challenging operations, involve highly skilled technicians, special machinery, and processes. This unit has two 8-inch press with a capacity of 16,000 TPA, anodizing 2500 TPA, powder coating 3200 TPA along with various fabrication machinery like manual & robotic welding, CNC cutting & machining centers, Flaring & collaring, assembly lines serving for Building & Construction (25%), Industrial (40%), Exports (25%) Automotive (7%), and Solar segments (3%). The unit is increasing its business in automated warehouse system, premium anodizing finish products (exports), Solar energy and automotive (domestic) segments by increasing utilization of existing facility with additional shifts for continuous operation, setting up new fabrication facility, additional anodizing tanks and a brand-new extrusion press. This job helps to maintain existing process and standard operating procedure and challenge existing process for continuous improvement. Continuously drive operational excellence to enhance quality and cost goals. Job Challenges: Process know how and technological upgradation alignment to existing process is the key challenges.
4) Key Result Areas/Accountabilities:
Key Result Areas/Accountabilities	Supporting Actions
Process Engineering	Conduct process and product audits and identify point for improvement. Prepare recipe for all process. Prepare Standard operating procedure for all process. Prepare flow diagram Conduct process capability study. Perform Design of experiments to find optimum process parameters. Involve in preparing of Jigs and fixture. Work on continuous improvement projects for reducing scrap rate. Prepare current state and future state value stream map. New machine installation and Layout optimization project. Conduct oven survey. Track Management of change process.

5) Job Purpose of Direct Reports:
Position Title	Job Purpose	Position No.
-	-	-
-	-	-

6) Relationships:
Relationship Type (Internal or External)	Frequency & Nature
Extrusion & die shop	Daily coordination for Standard operating procedure training and recipe updating and process audits
Fabrication, anodizing, Powder	Daily coordination for Standard operating procedure training and recipe updating and process audits.
Packing & Dispatch	Daily coordination for Standard operating procedure training and recipe updating and process audits
PD	Coordinating for new projects and prepare tools and fixtures necessary or the project.
SCM	New instrument and equipment purchase coordination.
Third party suppliers	Tools and Gauges supplier for design and technical information.

7) Organizational Relationships:
Position that It reports into	Position and its peers (Nop = )	Position/s that reports into (Nop = )
UH - Unit Head	SH HSE SH Extrusion SH Value Addition SH Mechanical SH Electrical SH PD SH QA & CS	-

Declaration: This job description is a true reflection of the position SH_ Improvement Cell
	Job Holder	Reports to Manager
Name
Date of Entry / Approval