AET -BY PRODUCT

1) Job Purpose

To lead and manage the operations of the Copper Slag Yard, and the Phosphoric Acid Plant Areaat two different geographical location, ensuring safe excavation, environmental compliance, efficient material dispatch, resource optimization, and budget management. This includes overseeing the excavation of copper slag, reclamation of the copper slag yard area, infrastructure upgrades, and land preparation for future industrial projects.

2) Dimensions

What are the areas (in quantitative terms) the job has an impact on

1

Business/SBU/Unit Revenue

Rs. 22,371 crores

Business Workforce Number

Total: 3437 (Management group: 395 Operative group: 1062 Staff cadre: 79 Contract: 1901

Unit Workforce Number

Total: 3363 (Management group: 334 Operative group: 1060

Staff cadre: 68 Contract: 1901)

Function Workforce Number

Total: (Management group: Operative group: Staff cadre: Contract: )

Department Workforce Number

Total: 93 (Management group: 4 Operative group: 13 ,LMS Staff cadre: 01 Contract: 75)

2.

Other Relevant Parameters

(Capacity/Volumes/Budgets/Geography/Markets/Customers)

Budget:

for copper slag yard

R&M - 5.0 Cr/Annum

yard upgradation- 35 Cr

For PAP & DAP -40 Cr

Total - 80 Cr

CAPEX: 0.0 Cr

• Scope of Operations: Copper Slag Yard (300x120 Meters, stacking of material, & loading , Infrastructure Upgrades), Phosphoric Acid Plant (180x135 meters, Excavation to 2 meters below NGL and Reclamation)
• Material Throughput: copper slag excavation, dispatch, and site preparation for future industrial use.

1. Environment & Safety:

• Ensure compliance with environmental regulations across all sites (copper slag yard, and pap area), particularly during excavation and reclamation efforts.
• Implement environmental protection measures to prevent contamination, such as groundwater protection and dust suppression.
• Enforce health and safety standards, especially during hazardous material handling and excavation in all areas.
• Conduct safety audits and risk assessments in coordination with the environmental and safety teams, ensuring corrective actions are taken where needed.

2. Copper Slag Yard Operations:

• Area Dimension: - 300X120 Mtrs
• Manage the excavation of copper slag to the bottom level, ensuring proper disposal and reuse of materials.
• Oversee infrastructure upgrades within the yard, including internal road improvements, drainage systems, and boundary wall construction.
• Direct reclamation efforts after excavation, preparing the land for for sustain

3. Phosphoric Acid Plant Area Operations:

• Area Size: 180x135 meters
• Oversee the excavation of the pap plant area, ensuring safe removal of materials to a depth of 2.0 meters below NGL.
• Lead the reclamation of the PAP and DAP area by filling and compacting the excavated space for future use, following environmental and safety standards.
• Manage groundwater protection measures during excavation and reclamation to prevent contamination from past industrial use.
• Collaborate with the engineering and environmental teams to ensure proper stabilization and grading of the reclaimed area, preparing it for industrial or construction projects.

4. Resource & Workforce Management:

• Allocate resources across the two operational areas (copper slag yard, and PAP/DAP area), ensuring efficient use of machinery, personnel, and materials.
• Manage the workforce to ensure productivity, providing training, support, and direction to meet operational objectives.
• Optimize the utilization of heavy equipment, such as excavators, breakers, backhoes, dumper and compactors, to maximize efficiency across all sites.

6. Material Dispatch & Inventory Management:

• Oversee the dispatch of materials, including copper slag, ensuring compliance with transportation regulations and customer requirements.
• Maintain inventory control, tracking material movements and storage to ensure operational efficiency.
• Coordinate logistics and transportation teams for timely delivery of materials, minimizing delays in material handling.

7. Budget & Cost Control:

• Develop and manage the operational budget for all yard activities, including excavation, reclamation, infrastructure upgrades, and material dispatch.
• Monitor expenses, control costs, and provide regular financial updates to management, ensuring all activities stay within the budget.
• Identify and implement cost-saving measures, such as optimizing resource use, preventing material loss, and improving process efficiencies.

• Internal Relationships: Collaborate closely with the environmental, safety, engineering, and logistics teams to ensure smooth and safe operations.
• External Relationships: Coordinate with external contractors, regulatory bodies, and customers for excavation, infrastructure upgrades, reclamation, and material dispatch.

Challenges:

1. Copper Slag Yard:

• Excavation & Reclamation: Ensuring proper excavation to bottom level and preparing the yard for reclamation, all while upgrading infrastructure.
• Infrastructure Improvements: Overseeing the construction of roads, drainage systems, and boundary walls without disrupting operations.

2. Phosphoric Acid plant and DAP Area:

• Excavation Depth: Safely excavating to 2 meters below NGL while preventing environmental contamination.
• Reclamation Challenges: Achieving proper compaction and stability of the land for future use while adhering to environmental standards.
• Groundwater Protection: Ensuring that excavation activities do not contaminate groundwater or cause environmental hazards.

3. Common Challenges:

• Compliance with Regulations: Ensuring adherence to environmental, safety, and industrial regulations across all operations.
• Safety: Managing risks during excavation and hazardous material handling, always ensuring the safety of personnel.
• Weather-Related Disruptions: Dealing with adverse weather conditions that may delay excavation and reclamation activities.
• Budget Constraints: Ensuring cost control across all sites while maintaining high operational standards and safety compliance.

Project Support:

4) Key Result Areas/Accountabilities

KPIs (Key Performance Indicators):

• Environmental Compliance: No storm water drain contamination, and Leachate of acidic water send to ETP for treatment.
• Safety Performance: Incident rate and adherence to safety protocols.
• Timeliness of Excavation & Reclamation Projects:

for PAP and DAP - JUN-26.

For copper slag yard upgradation- JUN-25

• Cost Management: Alignment of operational costs with budget forecasts.
• Infrastructure Upgrades: Completion of road, drainage, and boundary wall upgrades on schedule

• Monitoring TAT of vehicles in yard, equipment availability and uptime

• Monitoring running hours of equipment.

• Driving and Embedding safety culture through different controls like elimination and engineering.
• Minimizing safety incidents and accidents.
• Ensuring maintenance of equipment

• Achieving the highest standards of customer centricity, Cost, Cash, System, Safety, and Sustainability (3C+2S) parameters of the organization.
• Ensuring to load appropriate material as per DO.

• Reviewing of dispatch, the practice of loading, and skill of the operator.

• Monitoring manpower performance and identifying development action needs.
• Monitoring training of team members to enhance technical competencies, improve behavioural effectiveness, and embed a culture of safety and energy conservation.
• Improving employee engagement

• Data Analytics is based on customer feedback to improve dispatch quality.

5) Role Specific Competencies

Skills:

• Leadership & Team Management: Ability to lead and manage a diverse team across multiple operations, ensuring productivity and adherence to safety standards.
• Project Management: Strong organizational and project management skills for overseeing simultaneous operations in multiple yards and reclamation sites.
• Communication: Effective communication skills for coordinating with internal and external stakeholders, ensuring alignment of project goals.

Experience:

• 10-15 years of experience in managing industrial yard operations, excavation, and reclamation activities.
• Proven track record of handling hazardous materials and ensuring environmental compliance in industrial settings.
• Experience in infrastructure development and land reclamation projects.

6) Job Purpose of Direct Reports

Position Title

Job Purpose

Position No

Shift in charge of yards.

• To supervise daily yard operations, including material handling, excavation, loading, and dispatching of copper slag. Ensure adherence to safety protocols, operational schedules, and environmental standards in all yard activities.
• To monitor and enforce environmental compliance in all yard operations, including excavation, material storage, and reclamation activities. Ensure proper environmental controls, such as dust suppression, groundwater protection, and waste management, are implemented.
• Managing the logistics and coordination of material dispatch from the yards to customers. Ensure timely, accurate, and safe loading and transportation of copper slag, while maintaining inventory control and documentation.
• To monitor and ensure the quality of materials being excavated and dispatched from the yard, ensuring they meet industry and customer specifications. Conduct regular inspections and report any non-conformance or material defects.
• Handle documentation, record-keeping, scheduling, and coordination with various internal departments to facilitate smooth operations.

Equipment Operator/Excavator Operator (on contract basis)

• To operate heavy machinery such as excavators, loaders, and compactors for the efficient excavation of materials, site preparation, and reclamation activities. Ensure safe and proper equipment usage and maintenance.

Safety Officer (on contract basis)

• To ensure compliance with all safety regulations and policies across the yard operations, performing regular safety audits, risk assessments, and incident investigations. Conduct safety training and maintain a safe working environment for all personnel.

Relationship Type

Frequency

Nature

Internal

Commercial team

Daily

Regarding the dispatch of material

Environment department

Daily

Leachate system, maintaining of drain without contamination, controlling of solid waste hazards

Finance Team

yearly

Equipment hiring

Central workshop

Half-yearly

Job-status

Civil & Infrastructure

Weekly

Modifications /upgradation of yard

digital Team

monthly

Progress of digital projects

Downstream expansion team in other units

Monthly

For technical support

Safety

Daily

For safe working process and safety of person

External

Frequency

Nature

Customer

monthly

Regarding loading of material

Contractors and their Labor & Supervisors

Daily

Regarding adherence to safety guidelines and regular up-skilling

Auditors

Annually

Regarding audit findings and issue resolution