Job Title: Paint Shop Maintenance – Team Member (Staff)

Job Summary

Responsible for ensuring optimal performance and reliability of paint shop equipment through advanced maintenance practices, PLC control expertise, and continuous improvement initiatives. Acts as a technical specialist in automation, supporting team capability development and achieving production, safety, and cost targets.

Key Responsibilities

Equipment Performance & Reliability

Ensure optimal performance of paint shop equipment including:

PT/ED (Pretreatment & Electro-deposition)
OHC (Overhead Conveyor)
CV (Conveyor systems)

Monitor equipment against defined performance targets and take corrective actions

Safety Management

Identify safety improvement opportunities
Conduct audits and ensure compliance with safety standards
Drive initiatives to achieve zero accidents/incidents

PLC & Automation Expertise

Act as PLC specialist, particularly in:

Siemens PLC systems
PT/ED and conveyor automation programs

Develop, modify, and troubleshoot PLC programs
Implement contingency plans including backup and bypass programs

Training & Skill Development

Develop and implement training plans for team members
Build competency in:

Siemens PLC programming
Paint shop systems (PT/ED, conveyors)

Conduct skill evaluation (L1, L2, multiskilling levels)

Breakdown Management

Lead and guide team during breakdown situations
Analyze failures and implement corrective actions
Focus on MTTR reduction and improved response time

Planning, Reporting & Documentation

Prepare and monitor:

Daily, weekly, monthly, and annual maintenance reports

Develop and revise:

Preventive Maintenance (PM) modules
Patrol checkpoints and inspection plans

Validate and implement OPL (One Point Lesson) documents

Continuous Improvement & Business Plan

Implement and monitor annual business plan activities
Lead improvement initiatives to enhance:

Equipment reliability
Productivity
Quality

Cost Optimization

Identify and implement cost-saving opportunities such as:

Localization
Energy-saving initiatives
In-house project execution

Projects & Commissioning

Coordinate new projects and modifications in the paint shop
Ensure equipment readiness and smooth commissioning

Required Qualifications

Education

B.E. / B.Tech in Electrical / Electronics / Instrumentation / Mechatronics

Experience

4–10 years in paint shop maintenance / automotive / manufacturing industries
Hands-on experience in PLC programming and automation systems

Technical Skills

Strong expertise in Siemens PLC programming (S7 series)
Knowledge of paint shop systems (PT/ED, conveyors, OHC)
Breakdown analysis and reliability engineering
Preventive maintenance planning and CMMS usage
Energy management and cost optimization techniques

PTED, PLC programming, Siemens PLC, Overhead Conveyor, Conveyor Systems

Paint Shop Maintenance Team Member