Job Description:

We are seeking experienced Mechanical Integrity Engineers with strong expertise in Stress Analysis and Finite Element Analysis FEA to ensure the structural integrity and reliability of aerospace components
This role involves detailed mechanical analysis across a wide range of engine commodities and supports the full lifecycle of product development from concept to in service support and disposal

Key Responsibilities:

Perform stress analysis and FEA simulations to validate mechanical integrity of components such as fans compressors casings combustors turbines and structures
Apply FEA tools e
g
Abaqus Ansys LS Dyna to predict mechanical behavior under various loading conditions including fatigue low high cycle creep vibration thermal loads and extreme operating scenarios blade out over speed burst duct
Conduct mechanical integrity assessments to ensure product robustness and compliance with design requirements
Support in service engine safety through stress analysis and mechanical evaluations
Lead Design of Experiments DoE and mechanical testing to validate stress predictions and improve design reliability
Collaborate with multi disciplinary teams to ensure designs meet performance manufacturability cost and weight targets
Define and execute analysis plans aligned with project milestones cost and quality goals
Recommend design optimizations using Robust Engineering principles and stress analysis insights
Drive continuous improvement in FEA methods stress analysis processes and mechanical integrity tools
Act as a subject matter expert in stress analysis and FEA sharing knowledge across engineering functions

Technical Requirements:

Strong experience in Finite Element Analysis FEA using tools such as Abaqus Ansys LS Dyna
Proficiency in stress analysis mechanical behavior prediction and failure mechanism evaluation
Familiarity with meshing tools e
g
Hypermesh Unigraphics and data management systems e
g
Teamcenter
Understanding of material science crack propagation contact mechanics and thermo mechanical fatigue
Ability to communicate complex FEA and stress analysis results to internal and external stakeholders
Knowledge of aerospace product integrity liability and certification frameworks

Additional Responsibilities:

Degree in Mechanical Aerospace or Structural Engineering BE BTech MSc MEng
2 to 5 years of hands on experience in FEA stress analysis and mechanical integrity in aerospace or related industries

Preferred Skills:

Domain->Turbomachinery->Gas Turbine,Domain->Turbomachinery->Steam Turbine,Technology->Finite Element Analysis->ANSYS,Technology->Finite Element Analysis->Pro - Mechanica

Senior Stress Engineer (FEA) - Turbomachinery