Company Description Bhavi Plast Pvt Ltd is a long-established engineering company that designs, builds, and commissions corrosion-resistant equipment for process plants across India and internationally. The company specializes in wet scrubbing systems, dust collection systems, high-efficiency blowers, ducting, exhaust systems, and a wide range of FRP and dual-laminate chemical storage and process tanks. All systems are process-simulated, engineered to international standards such as BS EN 13121 and ASME Section X RTP-1, and tested in-house at its Mankoli, Bhiwandi plant before shipment. Bhavi Plast is registered and technically vetted by major engineering consultants, with equipment operating in more than ten countries. The team frequently develops custom solutions based on client gas analysis and site constraints, providing sized proposals and performance curves for demanding applications.

Role Description: The Senior Quality Assurance Quality Control Engineer is a full-time, on-site role based in Mankoli, Bhiwandi. This role is responsible for establishing, implementing, and improving QA/QC processes for FRP, dual-laminate, and thermoplastic equipment, ensuring compliance with relevant engineering and safety standards. Day-to-day tasks include preparing and executing inspection and test plans, supervising in-process and final inspections, monitoring material quality, and maintaining detailed quality records and reports. The engineer will lead internal quality audits, support external client and third-party inspections, investigate nonconformities, and drive root cause analysis and corrective actions. The role also involves collaborating with design, production, and commissioning teams to resolve quality issues, support continuous improvement, and mentor junior quality personnel.

Key Responsibilities:

- Inspect incoming raw materials (FRP resins, PP/HDPE sheets, steel, motors, blowers, pumps, gaskets, fasteners) against approved specifications, and accept, hold or reject them

- Monitor in-process fabrication, welding, lamination, lining and assembly, checking dimensions, thickness, joints and finish against approved drawings

- Catch defects at the stage they occur to reduce rework and rejection

- Conduct stage-wise and final inspection, and release equipment for dispatch only when all checks and documentation are complete

- Prepare and maintain Inspection Reports (IR), Non-Conformance Reports (NCR), calibration records, test certificates and the client quality dossier / data book

- Coordinate with production, vendors, clients, consultants and third-party inspectors, and act as the plant's point of contact for inspections and customer audits

- Handle client complaints promptly and professionally

- Ensure adherence to ISO 9001, client specifications and statutory requirements, and keep SOPs and checklists current

- Lead root cause analysis (RCA) and corrective and preventive actions (CAPA), and track and reduce rework, rejection and wastage

- Maintain calibration of measuring instruments and train shop-floor teams on SOPs and inspection methods

- Report quality metrics to management regularly

Qualifications:

Must-have:

- Diploma / B.E. / B.Tech in Mechanical, Chemical or Production Engineering

- 4–8 years of QA/QC experience in fabrication, FRP / PP / HDPE equipment manufacturing or the EPC industry

- Ability to read and interpret engineering drawings and specifications

- Hands-on experience with inspection methods, measuring instruments and quality documentation (IR, NCR, test certificates)

- Working knowledge of ISO 9001 and customer audit requirements

Preferred:

- Experience in air pollution control equipment, ducting, chimneys, scrubbers, blowers, tanks or chemical process equipment

- Additional certification in Quality Management, ISO 9001 or NDT

- Experience handling client and third-party inspections

- Experience with RCA and CAPA tools

- Some experience guiding or training a small team of inspectors or shop-floor staff

Attributes we care about most:

- High ownership: treats the quality of every dispatched item as personally their responsibility

- Ability to work independently: doesn't need to be chased, and can run inspections and documentation end to end

- Integrity and the courage to say no: holds the line on quality even when deadlines or production pressure push back

- Attention to detail: notices the small defect or missing record that others overlook

- Proactive, not reactive: prevents problems through checks and root cause fixes instead of only reporting them afterwards

- Clear communicator: able to explain defects, standards and corrective actions to the shop floor, vendors and customers alike

- Process-minded and well organised: keeps records so tidy that any order can be traced and defended

- Team player with a teaching mindset: builds quality awareness in the people around them

What We Offer:

Real ownership of quality in a company with a track record going back to 1977, and direct visibility to management
Varied, technically meaningful work across FRP, PP, HDPE and MS-FRP lined equipment for many industries
A stable, collaborative work culture with room to grow into a quality leadership role
Scope to improve systems, build better processes and see the impact of your work
The chance to contribute to cleaner air and safer industrial operations

Work Schedule:

Day shift: 9:15 AM to 6:30 PM

Monday to Saturday

Occasional extended hours during project deadlines