Develop and optimize complex sheetmetal component designs (BIW, closures or hood ) using advanced CATIA V5 Sheetmetal modelling techniques, ensuring compliance with detailed engineering specifications and manufacturing constraints.
Execute CAD modelling adhering to strict Geometric Dimensioning and Tolerancing protocols to guarantee dimensional accuracy, assembly fit-up, and proper interfacing within multi-component assemblies.
Perform tolerance stack-up analysis and variation management for critical Sheetmetal interfaces to pre-empt and mitigate assembly and quality issues.
Conduct in-depth forming feasibility analyses, including material flow, thinning, spring back prediction, and wrinkle prevention using simulation tools, to ensure manufacturability within stamping process capabilities.
Interface with stamping and tooling engineering teams to review and provide technical design input for die robustness, tool clearance, blank development, and hardware integration to reduce production variability and defects.
Lead sheetmetal joinery design, optimally specifying welds, clinches, adhesives, and mechanical fasteners aligned with structural and NVH requirements.
Manage PLM processes within Teamcenter, encompassing design data revision control, Engineering Change Notices (ECNs), and adherence to automotive change management protocols to ensure traceability and configuration control.
Utilize digital mockup tools such as Vismockup for integrated vehicle assembly validation, clash detection, and maintenance of digital master models throughout vehicle development cycles.
Collaborate cross-functionally with structural engineers, CAD specialists, material engineers, and manufacturing process engineers to solve complex problems related to sheetmetal formability, tool wear, and part distortion.

SEGULA Technologies is a global engineering group, boosting the competitiveness of all major industrial sectors: automotive, aerospace, energy, rail, naval, life sciences, and telecoms. With a presence in more than 30 countries and 140 locations worldwide, the Group prioritizes close relationships with its clients, driven by the expertise of its 15,000 employees. As a leading engineering player putting innovation at the heart of its strategy, SEGULA Technologies manages large-scale projects, ranging from initial studies to industrialization and production.

BIW & Closures