Job Description

To plan, design, and implement manufacturing processes for new and existing products by ensuring optimal utilization of resources, compliance with quality standards, and alignment with production and customer requirements

Qualifications

Bachelor's degree in Mechanical /Electrical

Additional Information

Key Responsibilities

1. Process Planning & Industrialization

Develop and define manufacturing processes for new product introduction (NPI).
Ensure process feasibility, efficiency, and readiness for serial production.

2. Change Management

Handle engineering and process changes in coordination with cross-functional teams.
Ensure proper documentation, approvals, and smooth implementation.

3. Tooling & MAE Planning

Identify and plan tooling, fixtures, and Manufacturing Assembly Equipment (MAE) requirements.
Ensure timely procurement, installation, and commissioning.

4. Process Documentation

Prepare and maintain:
Ensure all documentation is updated and aligned with production requirements.

5. Control Plan, Process Flow Chart & PFMEA Preparation

Develop and maintain Control Plans, PFC and P-FMEA.
Identify risks and implement preventive and corrective actions.

6. Pilot & Trial Build Coordination

Plan and execute pilot runs and trial builds.
Analyze results and optimize processes before series production.

7. SAP Transaction Management

Create and manage SAP master data, routing, BOM updates, and order-related transactions.
Ensure data accuracy and system alignment with actual processes.

8. Customer Support & Audit Readiness

Support customer visits and audits by demonstrating process capability and documentation compliance.
Ensure timely closure of audit findings.

9. Cross-functional Coordination

Collaborate with:
- Development teams
- Lead plant / IPN teams
- Production, Quality, and Procurement
Ensure alignment for smooth project execution.

10. Continuous Improvement

Identify and drive process improvements for:
- Quality enhancement
- Cycle time reduction
- Cost optimization
Implement best practices and lessons learned.

Required Qualifications & Skills

Bachelor's degree in Mechanical / Electrical
Strong knowledge of:
- Manufacturing process planning
- PFMEA, Control Plan, and quality systems
- NPI / industrialization processes
Experience with SAP (routing, BOM, order handling)
Understanding of tooling, line setup, and production processes
Strong problem-solving and analtical skills

Key Competencies

Process design and optimization
Analytical thinking
Cross-functional collaboration
Attention to detail and structured execution
Ownership and accountability

Key Deliverables / KPIs

Process readiness for NPI projects
Accuracy of SAP master data and routing
Successful pilot build execution
PFMEA risk mitigation effectiveness
Control Plan, PFC implementation
Improvement in cost, quality, and productivity

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