Job Title: CAE Engineer / Analyst - Crash & Safety CAE

Background

i) Educational Qualification

Essential: BE / B Tech (preferably Mechanical)

Desirable: ME / M Tech (preferably Mechanical Design or equivalent)

ii) Experience

Minimum: 08 Maximum: 10

Job Role & Responsibilities:-

Role: Vehicle Crash CAE Simulation & Evaluation

Responsibilities:

Prepare Full vehicle CAE models using HYPERMESH/ANSA/PRIMER - Mesh discretization, Assembly, Constraints & Load setting - for automotive sub-systems and components.
System and Full vehicle simulation using LS-Dyna software. Development of Vehicle Body and aggregates for Crash & Occupant Safety using CAE.
Model Optimization and Robustness using DiffCrash, ModeFrontier, LS-OPT.
Interpretation of results in LS-PrePost/Hyperview/Hypergraph - comprehend failure modes and provide directions for countermeasures by performing parameter studies on the FEM model.
Report preparation and communication with stakeholders - design, testing - for implementation of countermeasures.
Interact with Testing teams for analyzing failures, correlation of CAE results with physical testing results and making improvements in CAE methodology.

Competency Requirements

Technical / Functional:

Strong fundamentals in Strength of Materials, Theory of Elasticity / Plasticity.
Good understanding of Automotive Body, Sheet metal & Plastic part design.
Knowledge of AIS Safety Regulations, NCAP protocols.
Knowledge of Finite Element Analysis and experience of working in Automotive Crash & Occupant Safety CAE domain - model building and carrying out System Level / Full vehicle simulations.
Debug the CAE model for LS-Dyna environment, interpret the results, post process the deck.
Should have experience of working with CAE engineers and making design modifications based on CAE inputs.
Experience in interpreting and understanding FEA results, post-processing and preparing comprehensive analysis reports with countermeasure proposals for meeting performance targets.
Exposure to physical testing and ability to understand test conditions and its representation in CAE will be preferred.

Behavioral: Excellent interpersonal skills, Communication & presentation skills, Achievement orientation, Team player, Networking skills, Flexible