Job description

Smart infrastructure from Siemens makes the world a more connected and caring place where resources are valued, where impact on the world is considered, where sustainable energy is delivered reliably and efficiently. It provides the flexible infrastructure to allow society to evolve and respond to changing conditions. Technology and the ingenuity of people come together to be at one with our environments and to care for our world. We do this from the macro to the micro level, from physical products, components and systems to connected, cloud-based digital offerings and services. Siemens offers a broad portfolio of grid control and automation; low- and medium-voltage power distribution, switching and control; and building automation, fire safety and security, HVAC control and energy solutions.
Maintenance (total productive maintenance)/Industrial engineering
As Industrial engineer, main role will be to be responsible to evaluate existing processes to improve it, reduce cost and develop best practices. Develop and implement innovative solutions while maintaining reliable, safe, high-quality of products. Develop a culture of continuous improvement by innovative solutions. As part of the matrix organization, participate and validate transversally the manufacturing transfer of new products or processes projects.
Main responsibilities will be focus on manufacturing processes improvement, project management, risk management and problem solving.

Main tasks:

Identify, evaluate, and improve existing manufacturing processes
Work on teams to improve manufacturing processes/products and enhance their robustness
Manage the design and execution of manufacturing processes
Develop and approve documentation to support improved manufacturing processes
Assure methods project tasks are accomplished within defined timelines, procedures, objectives, budget and required safety/compliance standards
Provide support to new product introduction, production process development, product transfers, new equipment introduction and existing process sustainment
Write and perform Validation plan strategy and process validations in collaboration with Quality Validation team & EHS team including methods for inspection
Participate to Risk process analysis and propose appropriate recommendations to mitigate risks
Guarantee continuous improvement and LEAN tools and methods
Manage Change Control for processes and equipment improvements
Support Manufacturing in the solving of manufacturing issues
Conduct investigations, evaluations and make recommendations
Manage CAPAs
-Ensure safe working environment in the plant to make accident-free plant.
Target to achieve Availability of Production lines and benches with Zero production down time by adopting best maintenance practices
Improve the machine /line efficiency by 100% by continual improvement and modifications in machines
To develop technical competency for Maintenance team autonomy by training and development
Monitoring of established systems and make sure will be followed by team
Upkeep and build safe inventory critical spares and monitoring by adopting MIMS

Planned Maintenance:

Categorize the machines into ABC machines depending on the criticality of the machine for the business. Identify the maintainable components in the machines. Define the type of maintenance required for the maintainable components. Prepare the work instructions the planned maintenance activities. Prepare the preventive maintenance schedule for the whole year. Allocate resources to handle planned maintenance on a daily basis. Track the planned maintenance implementation and update records. Evaluate the effectiveness of planned maintenance. Update the work instructions and schedules based on the evaluation and improvements. Percentage of completion on time
Automation
Decide appropriate automation solution for manual process. Design electrical / electro pneumatic automation circuits. PLC programming, troubleshooting, machine up gradations to improve machine availability, MTTR, MTBF.
Reactive Maintenance:
Ensure repair of machines during breakdowns. Pool the available resources and immediately take action to rectify the problem and resume production. Analyze the root cause analysis of the failures and implement improvement plan. Report failures and actions for loss of availability of machines. Work towards bringing down the down time due to breakdowns / non availability of machines.
Predictive maintenance:
Identify maintainable components for predictive maintenance. Prepare schedule, organize resources; monitor the signatures; analyze the data pattern on the failure mode and plan for resource and maintenance requirements.
Spare Parts Management
Prepare the plant tree determine the maintainable components of a particular machine in a particular location in the plant. Link the work instructions to the maintainable components; Arrive at safety stock requirements based on Vital Essential Desirable (VED analysis), cost, lead time analysis. Identify the population and required stock levels of the parts. Identify suitable vendors and plan for procurements of parts on time. Localize the parts as and when required. Work towards redesign for improving the lifetime of parts / components. Follow up for outsourced service of parts, Stock the parts at right levels at right location. Track receipts and issues of spare parts. Number of lost hours due to parts
Legal / Regulatory requirements
Ensure Calibration of equipment, Perform aspect / impact and hazard risk analysis for maintenance activities. Identify the methods and create disposal procedures for hazardous waste. Ensure compliance with statutory requirements pertaining to equipment and installations. Adhere to QMS, EMS and OSHAS guidelines and update the records, system.
Partial Compliance status No: of major NCs
Annual Maintenance Contract
Identify vendors / service providers for AMC for various for manufacturing equipment. Prepare comparative charts based on past performance and submit to manager maintenance for approval; After signing of agreement coordinate with the service providers and ensure proper provision of service and maintenance of appropriate records; Offer constructive feedback to the service providers to ensure efficiency; Discuss various ways and means of upgrading the system.
(TPM / Six Sigma)
Identify problem areas requiring six sigma approach. Manage the resources to complete the project on time. Follow 6 sigma methodologies to provide solution for the problem. TPM - understand and build systems to implement TPM.
Team management, training
Prepare the shift schedule and effectively use people to execute the maintenance & project work. Prepare skill matrix and identify training needs for them. Train them and bring awareness on various systems including TPM, 5 S, QMS, EMS and other concerned MMA. Track their performance and give effective feedback. Motivate them to continually make improvements and improve their performance.
Budget support:
Plan maintenance activities for next year. Perform facility planning based on requirements. Identify cost required for the facilities and maintenance activities. Prepare budget requirements and discuss the same with manager maintenance. Supportive Adhere to budget limits.

Qualifications

Education: Bachelor's Degree or Diploma in Electrical / Mechanical

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